Intraocular Lens (IOL) Design ,Material and Types : FH IOL Laboratory Nepal - Eye Health Nepal

Intraocular Lens (IOL) Design ,Material and Types : FH IOL Laboratory Nepal

Pictures showing different types of Intraocular Lenses

Intraocular Lens (IOL)

An Intra-ocular lens (IOL) is an artificial aid surgically implanted in the living eye to restore the sharpness of vision, frequently after removal of a cataract.

History of IOL  

  • Casaamata – (1795)- attempted Intraocular implant 
  • Harold Ridley (1949) -- first successful human intraocular lens implant
  • During World War II, noticed intraocular foreign bodies of acrylic fragments from aeroplane canopies were tolerated. 
  • Performed on November 29, 1949, at St. Thomas Hospital in London. 
  • High incidence of complication - discontinued his original design
  • Pioneering work of Cornelius Binkhorst in Holland and E. Epstein in South Africa – interest in this modality rekindled.
  • Charles Kelman - Phacoemulsification - early 1970.
  • A major turning point of IOLs acceptance - 1974. 
  • In 1976, Steven Shearing - first compressible posterior chamber lens

Pseudophakic vs. Aphakic vision

IOL eye - optically similar to the phakic condition, Compared to aphakic with spectacle correction, the pseudophakic patient has
  • Enlarged visual field,
  • Less magnification,
  • Better stereopsis,
  • Rapid visual  rehabilitation

Types of intraocular lens 

Here are the intraocular lens types
  1. Anterior chamber IOL, 
  2. Iris-fixated IOLs,
  3. Posterior chamber IOLs, 
  4. Sulcus-fixated IOLs.

Ideal implant material

Properties
  • High optical quality
  • A high index of refraction
  • Lightweight
  • Durability
  • Ease of  manufacture
  • Lack of inflammatory reaction
  • Lack of antigenicity
  • Lack of carcinogenicity
  • Ease of sterilization

OPTIC Materials of Intra Ocular Lens (IOL)


1. PMMA  (polymethyl methacrylate)
  • Can be used to create multi-focal lenses
  • Surface modification - reduce the immediate postoperative inflammation in high-risk eyes.
  • Graft Hydrogel to its surface
  • Heparin coating
  • Fluorocarbon or Teflon coating of the lens.
  • Surface passivation
Drawback
  • PMMA is not totally inert
  • Hard, rigid material
  • Monomer - toxic to  eye
  • Nd: YAG laser has potential to damage  PMMA optic.
  • Hydrophobic - corneal endothelial cells adhere to its surface.
  • Larger incision required

 PMMA IOL

2. New Materials:

Avoiding problems associated with rigid lenses - use softer polymeric materials for lenses.
  • Silicone
  • Hydrogels
  • Foldable Acrylics


Foldable intraocular lens implant pros and cons

Pros

Cellular response:

  • Less than PMMA lenses.
Optical quality:
  • Silicone IOL no finishing or polishing is required.
  • Have transmissions of >90% in the 400-800nm range.
  • Excellent surface properties that reduce reflection and glare.
Bio-stability and chemical purity:
  • Resistant to hydrolytic and oxidative degradation.
  • Harmful chemicals fully extracted during the making.
  • Low adhesion - low pigmentary and inflammatory deposits.
Sterilization and laser effects:
  • Autoclaved safely avoiding harmful gases or chemicals.
  • Exposure of silicone IOL to LASER doesn’t release any harmful chemicals.


Foldable IOL Cons:

Biocompatibility of materials other than silicones:
  • Silicone has been proved to be biocompatible. Mechanical strength:
Tensile strength considerably lower than that of PMMA 
  • care must be taken while handling soft IOL.

optic and haptic 



Loop and Haptic materials

Broadly divided into
  • One-piece with PMMA haptic or soft biomaterials
Multi-piece consisting of an optic supported by one or more loops (haptics).
  • Polymide
  • Prolene
  • Mersilene

IOL Suitable for implantation 

Quality Control
  • Must be within 0.25D of stated power
  • Proper shape and configuration within 0.25mm
  • Uniform, smooth surfaces, and edges
  • Chemically pure without any residual monomer, ethylene oxide, or contaminants
  • Clean of surface debris; and be sterile.
Sterilization 
For PMMA: 
  • Ethylene oxide most commonly use
  • Alternative method Sodium hydroxide
Autoclave for Acrylic


Design characteristics, optic size, and shape

  • IOL optic size ranges from 4.5-7.5mm
  • Optic size of 6.5-7.0mm is popular among surgeons performing planned ECCE.
  • Lenses with the round optic of 5.5-6.0mm are currently favoured by many phacoemulsification surgeons.
  • Some surgeons- prefer oval lens  5mm x 6mm optics.
Large optic size IOL
  • Less likelihood of decentration.
  • Less optical aberration.
  • Reduced likelihood - pupillary capture.
Small optic IOL
  • Most popular in phacoemulsification and continuous tear anterior capsulotomy.
  • Minimal displacement in a bag- favoured by most phaco surgeons.
  • Potential for optical aberration from lens edges.


Shape of IOL

The biconvex lens seems to be the soundest design.
Advantages:
Simulates natural lens and provides good optical quality.
Capable of retarding opacification from Elschnig pearls.

IOL Lens Design

  • AcrySof® Natural IOL
  • Piggyback IOL
  • Phakic IOL
 piggyback iol
Iris Hook IOL
Multifocal IOL design:
  • Toric IOL
  • Accommodation IOL
  • Smart IOL
multifocal iol
smart iolfocal iol 

References:
  • Cataract surgery and complications- Norman F Jaffe (2nd Edition)
  • Duane’s ophthalmology- CD ROM -2005
  • Albert Jakobeic CD ROM (5th Edition)
  • AAO Series- Lens And Cataract (2004-2005)
  • Ophthalmology Monographs- Intraocular Lenses(1993)

How intraocular lenses are made?

Here is the detailed video related to the intraocular lens manufacturing process of Fred Hollows Laboratory, Kathmandu, Nepal




Intraocular lens manufacturers in Nepal:

The Fred Hollows Intraocular Lens Laboratory (FH IOL LAB), Tilganga Institute of Ophthalmology manufactures high-quality low-cost Intra Ocular Lenses of both categories Rigid IOL from PMMA and Foldable IOL. 

IOL Manufactured by FH IOL laboratory (Tilganga institute of ophthalmology) Nepal are as follows:


Foldable IOL:

1. "Flex" Sterile Foldable Acrylic Intraocular lens
  • Material: Poly-HEMA Acrylic
  • Refractive index=1.461
  • Design: Biconvex Optic 'C' loop
Dr Sanduk ruit intracular lens
Design of "Flex" Sterile Foldable Acrylic Intraocular lens made in Nepal by FH IOL laboratory.


2. "Tetra" Sterile Foldable Acrylic Intraocular lens


MADE IN NEPAL Intraocular lens
"Tetra" Sterile Foldable Acrylic Intraocular lens


3.Tecsoft "Micro" Sterile Foldable Acrylic Intraocular lens
4. Tecsoft " Slick " Sterile Foldable Acrylic Intraocular lens


PMMA and Other Products of FH IOL Laboratory:

  • Kelmann Type AC “PMMA” IOLS
  • Modified C PMMA IOLS
  • Sterile PMMA capsular tension ring
  • Hydro-Glide Mini
  • Hydro-Glide
  • TEC-JECT Injection System
  • Hydro-Shooter


Buy FH IOL Laboratory lens :

If you want to purchase Intraocular Lens manufactured by FH IOL, Tilganga Institute of Ophthalmology, you can contact on following contact details:

The Fred Hollows Intraocular lens laboratory
Tilganga Institute of Ophthalmology
Bagmati Bridge, Gaushala
GPO Box 561, Kathmandu, Nepal
Telephone: +977 1 4493775
Fax: +977 1 4474937
Email: [email protected]

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